Fabrication Service
Custom Control Panel Design
Engineered, fabricated, and tested in our facility—shipped ready for installation.
The Challenge
Generic panels don't fit specific facility requirements
Off-the-shelf control panels are designed for generic applications and rarely accommodate the specific I/O counts, communication protocols, environmental conditions, and space constraints of your facility. Modifying stock panels after purchase often costs more than building custom from the start and compromises the panel's UL listing.
Panels sourced from fabrication-only shops frequently arrive without adequate testing—wiring errors, misconfigurations, and labeling issues aren't discovered until field installation, when corrections are most expensive and time-consuming.
Poor panel layout and documentation create ongoing maintenance headaches. When a relay fails at 2 AM, the maintenance technician needs clear labeling, logical wire routing, and accurate as-built drawings to diagnose and repair the issue quickly.
Our Approach
Purpose-built panels with engineering-driven design
Every panel we build starts with detailed engineering—not fabrication. Our engineers develop complete panel layouts, bill of materials, wiring diagrams, and interconnection drawings before shop fabrication begins. This engineering-first approach ensures the panel is designed for your specific application, your space constraints, and your maintenance team's needs.
Panel fabrication takes place in our shop where we control quality at every step. Components are mounted per the engineered layout, wiring is routed for clarity and serviceability, and every panel undergoes point-to-point continuity testing, megger testing, and functional testing before leaving our facility.
We provide comprehensive documentation packages including as-built panel layout drawings, wiring diagrams, component data sheets, and spare parts lists. Every wire is labeled, every terminal is identified, and every component is documented.
Capabilities
Custom Control Panel Design Capabilities
What we deliver.
Engineered Panel Layouts
Detailed panel arrangement drawings considering thermal management, wire routing, serviceable access, and future expansion space.
Power Distribution Design
Main breaker, branch circuit, and motor starter sizing with coordination studies and arc flash analysis as required.
UL 508A Compliance
All panels designed and built to UL 508A standards with proper short-circuit current ratings, overcurrent protection, and required markings.
Factory Acceptance Testing
Complete testing including continuity, megger, functional, and SCADA integration verification before shipment to the job site.
Documentation Packages
As-built drawings, wiring diagrams, component data sheets, and spare parts lists delivered with every panel.
Industries
Industry Applications
How custom control panel design applies across sectors.
Municipal Water & Wastewater
Pump station control panels, treatment plant MCC sections, and chemical feed system panels with NEMA 4X and hazardous area ratings as required.
Industrial Applications
Process control panels, VFD enclosures, and PLC cabinets for manufacturing, marine terminals, and food processing facilities.
FAQ
Custom Control Panel Design FAQ
Common questions about this service.
Are your control panels UL listed?
What environmental ratings do you offer?
Can you match our existing panel standards?
Do you ship panels to remote locations?
Explore More
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Other engineering services we provide.
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Complete SCADA system design, programming, and integration for water and wastewater applications.
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